Stamped sheet metal components are parts formed from flat sheets of metal using a high-pressure process that cold-forms the material into specific 2D or 3D shapes with precision. This versatile manufacturing method utilizes specialized dies, which act as tools in a press machine, to bend, cut, draw, punch, and otherwise deform the metal to create complex components used across many industries, including automotive, agriculture, consumer products, and automation.
How it Works
1. Sheet Metal is Fed into a Press:
Flat sheets of metal, often in coils, are fed into a large metal stamping press.
2. Dies are Used to Apply Force:
Inside the press, specialized tools called dies are used. A die has a cavity that matches the desired shape of the component.
3. Metal is Cold-Formed:
A punch (or other die component) is forced into or through the metal with extreme, high-tonnage pressure. This cold-forming process permanently changes the metal's shape without using heat.
4. Features are Created:
Various stamping operations can occur, such as blanking (cutting out a shape), punching (creating holes), drawing (forming deep depressions), bending, and embossing (adding texture).
5. Component is Detached:
The final, finished component is then detached from the metal strip.
Key Characteristics of Stamped Components
Versatility:
Can create simple 2D shapes as well as complex 3D components.
Precision:
Capable of producing parts with very tight tolerances and intricate details.
Mass Production:
Highly efficient for both short and long production runs, leading to low costs for high-volume manufacturing.
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